Mechanisms of Separation and Crystal Growth of Mullite Grains during Preparation of Mullite-Based Ceramics from High Alumina Coal Fly Ash

Preparation of High Purity Mullite Ceramics

Mullite-alumina functionally gradient ceramics

Cracks free mullite-alumina Functionally Gradient Ceramics (FGC) have been obtained by sequential slip casting of Mullite-alumina slurries with diserent mullite/alumina ratios. These slurries were prepared with 65 % solids content and viscosities rangingpom 10 to 40 mPa.s. 7he presence of cracks perpendicular to the FGC layers have been attributed to residual stresses developed because of the m...

Recycling of Coal Fly Ash for the Fabrication of Porous Mullite/Alumina Composites

Coal fly ash with the addition of Al₂O₃ was recycled to produce mullite/alumina composites and the camphene-based freeze casting technique was processed to develop a controlled porous structure with improved mechanical strength. Many rod-shaped mullite crystals, formed by the mullitization of coal fly ash in the presence of enough silicate, melt. After sintering at 1300-1500 °C with the initial...

Effect of V2O5 on the properties of mullite ceramics synthesized from high-aluminum fly ash and bauxite.

In this communication, high-strength mullite ceramics was prepared from bauxite and high-aluminum fly ash that is a by-product of coal combustion in thermal power plants. The effects of the doping V(2)O(5) on the bulk density, apparent porosity, bending strength and microstructure of mullite ceramics were studied in detail. It was indicated that 5-10 mol% V(2)O(5) reduced the sintering temperat...

Preparation of Silver- and Zinc-Doped Mullite-Based Ceramics Showing Anti-Bacterial Biofilm Properties

Zincand silver-doped mullite ceramic discs were prepared and tested as potentially resistant materials against bacterial adhesion and biofilm formation. Elemental analysis and X-ray diffraction studies showed that zinc ions were incorporated in the structural framework of the mullite, while silver ions remained outside the mullite crystal lattice, which allowed their slow (0.02 ppm/24 hours) le...